AndersGreen wrote:
Rich Anderson wrote:
Unless it is an OBDII car, just bypass it.
Appreciate your advice. However, the title of the thread is not "how can I get around this?"
If you insist...
Since you failed to post what car this is for, I'll go on general procedure for an OBDII car with electircally activated valves. Obviously, things such as resistance and electical valve checks will need to be found in your factory service manual. If they aren't there, there is very little you can do save for comparison to a known good unit.
Key off, on the purge line place a 1 bar vacuum. If the valve does not hold vaccum, there is your problem. This is most often the problem as the valves stick because they accumulate the gasoline vapors while they are closed and that causes them to stick as a result of the varnish. Using factory procedure, energize the valve and vaccum should reduce immediately. If not, again, replace valve.
If the vacuum valve checks out, then you need to check the tank line valve. You must have a fully functional gas cap that can maintain pressure per specs. The tank line valve should be tripped open at certain tank pressure by the ECU. This spec varies by car, so if you don't have it, there is little you can do except check the function of the valve in the following manner. Pressurize the tank and tank to canister line with nitrogen to .5psi. The only spec I can find readily is Toyota says that it should maintain pressure for two minutes. A leaking valve should be readily apparent. Again, if it does not, replace the valve. Energize the valve and make sure that the pressure drops.
Diagnosis beyond this requires IM240 type equipment I am afraid. At this point, you will either buy a new one or bypass it. Good luck. This sort of integrated emissions system diagnostics is not for the faint hearted (the reason I suggested that you bypass it).