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PostPosted: Fri Jun 18, 2004 9:38 am 
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Mr. Nice Guy
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Donnie Barnes wrote:

From your example if the strut sits at a 20 degree angle you'd have a motion ratio of .66, which is way low.

Or am I missing something?

--Donnie


What you said makes sense to me. Since the strut/spring combo is sitting at a 20 degree angle, it is not seeing the same amount of compression as the wheel is.

On most Mcpherson strut that angle is so negligeble that the motion ratio is 1 or *very* close to it.

-Tom


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PostPosted: Fri Jun 18, 2004 9:38 am 
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Vern Geddings wrote:
Yeah,but what's the maximum negative camber that I can expect to get on the front of my wrx from an alignment shop? :sleep


Hey, quit hijacking my thread!! :lol:

-Tom


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PostPosted: Fri Jun 18, 2004 10:08 am 
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I had a conversation with Nate Whipple from the NER SCCA who drives a Honduh. Here is his email. Mike (mr. higher spring rates), what are your thoughts specifically?

Quote:
the problem. car works good on asphault, plows like a pig on concrete. so i looked at the difference between the two surfaces and obviously the main difference is grip levels. ie, concrete is grippier. (duh) so, i spent a lot of the off season reading books on theories and such and spending way too much time testing different configurations using the Bosch LapSim program. the fruit of this labor is this.
the why:
lets assume a really simple car. corner weights are 800lbs on both fronts, 500lbs on both rears. we set the car up so that it unloads the inside rear and finish balacing the car with alignment/tire pressures and whatnot. now, we know it's balanced with this setup on a lower grip surface, but when we take it to topeka it pushes. why? well, we've already unloaded the inside rear, so the rear grip is higher then before. (verticle load on outside rear is still 1000lbs but the tire is on a stickier surface, thus more grip) since overall grip has increased though, we've increased our total lateral load transfer. since nothing can come off the inside rear, it all came off the inside front, reducing the amount of grip the front axle can generate. (well, it does generate a little more grip, but the front grip doesn't increase as much as the rear grip does) 
the theory:
start over. we take the same car, but set it up so that on a moderately grippy asphault surface the inside rear still has a _little_ load on it. we use alignment/tire pressures/whatnot to balance the car. now we take the car to topeka, and with the increase in grip we now have the inside rear completely unloaded, thus reducing rear grip hopefully at relatively the same rate as front grip. in theory, the car would handle the same.
supporting theorems and ideas:
one of the main ways we would get the car to rotate on the lower grip surfaces is with a reduction in rear camber. again, going to a higher grip surface, the car would roll more, the outside rear would de-camber more, the car would be even looser.
rear spring rates wouldn't have to be so high. the car would be easier to drive over the bumps in kansas.
in a way it sounds like we are throwing away grip. in reality, the only grip we lost was on the lower grip surfaces, not the high grip surfaces like topeka. as overall grip goes down front/rear balance is thrown to pot anyhow. i find in my car that it gets too loose as grip decreases, indicating that more rear grip is needed. also, as grip goes down, so does roll, decreasing the effects of a low rear camber setting.
less adjustment to the car for each type of surface and weather condition means more consistent car which means an easier job learning to drive it at 100%. that and it's a shitload of fun to walk through pre-grid watching everyone frantically adjust swaybars, tire pressures, and shocks while you calmly reflect on your last run.
final thoughts:
so far my car has handled the most consistently it ever has since i switched approaches. i'm down from 800lb rear springs to 550lb. the car has become easier to drive aggressively in slaloms, my rear shock adjustments make a much more noticeable change on the handling, mid-corner understeer has been mildly reduced (not from the spring change, i went from -1.75* rear camber to about -.6*, still with about 1/8" total rear toe-out) and i can actually keep it pointed were i want in the wet. (unless i'm hydro-planing) the best part is that i can more precisely place the car at corner entry and have found it easier to prevent driver induced understeer.
you guys may have ended up at roughly the same location i have as far as setup is concerned, so don't think i'm suggesting a change.


And thats exactly where I am. I am running a "conservative" spring on the car, but using the camber to get the car loose. It allows the car to handle correct on all surfaces, with minor toe adjustments between concrete/asphalt events.

I AM thinking about trying the rear bar at 24mm and taking another 0.25* out of the rear camber to get me to -0.75. I think that might make the car even more forgiving over bumps but offer the same balance.

One Last Data Point: Mark Daddio
daddio's SP neon setup was 550/250 f/r for springs, 24mm front bar, 22mm rear bar with -3* front camber, 0* rear camber

-Tom


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PostPosted: Fri Jun 18, 2004 10:34 am 
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Tom,

In regard to moving the inner pivot up, the general idea would be to get the lower control arm back up to parallel with the ground. Whether it would be worth it . . . ?

In regard shock valving being too soft for the stiffer springs, the "traditional" approach to racing shocks has been to over damp the springs by introducing a lot of hydraulic "friction". However, at the top road racing levels the approach now is to minimize any source of "friction" and to run shocks softer and springs stiffer while maintaining appropriate spring and chassis movement control. It is all way over my head at this point. Best I can tell my shocks still don't result in under damping other than when I set them full soft (hence the wheel hop/oscillation over a series of bumps). Keep in mind that my car is extremely well balanced for autocrossing with no need to use shock tuning to change the balance or to compensate for soft springs, etc. like people have to do in Stock (due to rules limitations). You might check with Lee Grimes to see if the Tien shocks "give up" anything compared to what a racing Koni might be able to do . . . especially in regard to high shaft speed.

In regard to using stiffer springs and a softer bar to improve inside wheel traction: This has been a common tool for rear wheel drive cars for a long time and AFAIK with fwd. In many cases rwd cars don't even run a rear bar once we stiffen the springs. Think about how a bar works . . . it "wants" to unload the inside tire. Weight transfer doesn't change but the inside spring can extend more if the spring is stiffer or the bar is softer. The hard part is getting enough roll resistance with springs since bars can "easily" have very high wheel rates. However, if you significantly increase the spring rates even without changing the bar, the bar becomes a smaller percentage of the total.

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PostPosted: Fri Jun 18, 2004 10:50 am 
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Tom,

I've skimmed Nate Whipple's comments and they make lots of sense. A couple of thoughts: What does the rear of his Honda weigh and what are the motion ratio's compared to your car? My guess is that his car is a lot lighter in the rear and that 550 springs may still be rather stiff. I agree that balance is critical for autocrossing. I finally got my almost Stock street prepared Lotus Europa to be consistently fast by raising the rear ride height with slightly stiffer stock free length springs and adding a rear sway bar. Of course it got even faster the next year when I went to lower and stiffer springs at both ends.

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PostPosted: Fri Jun 18, 2004 1:37 pm 
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DickRasmussen wrote:
Tom,
In regard shock valving being too soft for the stiffer springs, the "traditional" approach to racing shocks has been to over damp the springs by introducing a lot of hydraulic "friction". However, at the top road racing levels the approach now is to minimize any source of "friction" and to run shocks softer and springs stiffer while maintaining appropriate spring and chassis movement control.
But for a stiff springs, wouldn't you need the higher shock dampening to control it?

Quote:
It is all way over my head at this point.


I know how you feel. I guess I will email lee again and see if I can ask him some more direct questions

Quote:
Best I can tell my shocks still don't result in under damping other than when I set them full soft (hence the wheel hop/oscillation over a series of bumps). Keep in mind that my car is extremely well balanced for autocrossing with no need to use shock tuning to change the balance or to compensate for soft springs, etc. like people have to do in Stock (due to rules limitations). You might check with Lee Grimes to see if the Tien shocks "give up" anything compared to what a racing Koni might be able to do . . . especially in regard to high shaft speed.


I'm sure the Teins give up a lot compared to a racing koni in the smoothness of their dampening. I also don't need to use the shocks to compensate for a spring (at least I don't think I'm doing that). I'm adjusting the rebound on the shocks to tune the transitional feel for the car. With soft rear rebound, the car "sticks" more during transitions, but with more rebound, it is a lot looser in slaloms and turn in. I still haven't figured out how to "tune" the front shocks. I just keep them 3/4 stiff unless we got in a situation like this past weekend where we turned then all the way up to try to get the car to push a little on entry as it was stupid loose.

Quote:
In regard to using stiffer springs and a softer bar to improve inside wheel traction: This has been a common tool for rear wheel drive cars for a long time and AFAIK with fwd. In many cases rwd cars don't even run a rear bar once we stiffen the springs. Think about how a bar works . . . it "wants" to unload the inside tire. Weight transfer doesn't change but the inside spring can extend more if the spring is stiffer or the bar is softer. The hard part is getting enough roll resistance with springs since bars can "easily" have very high wheel rates. However, if you significantly increase the spring rates even without changing the bar, the bar becomes a smaller percentage of the total.


I see now. Makes total sense. This could also be a reason that we are having inside wheelspin issues on my car. I have a bigger front bar then any of my STX competitors. Maybe going up to a 10K front spring would allow me to take the front bar down. How would I figure out HOW MUCH the bar affects the wheel rate?

Quote:
I've skimmed Nate Whipple's comments and they make lots of sense. A couple of thoughts: What does the rear of his Honda weigh and what are the motion ratio's compared to your car? My guess is that his car is a lot lighter in the rear and that 550 springs may still be rather stiff.
His car is about 500lbs lighter then my car and the motion ratios are definetly less. I think those might cancel out and his (wheel rate vs corner weight) might be VERY close to mine.

Quote:
I agree that balance is critical for autocrossing.
and I'm taking it one more step and saying that its definetly MORE important then rear grip.

Quote:
I finally got my almost Stock street prepared Lotus Europa to be consistently fast by raising the rear ride height with slightly stiffer stock free length springs and adding a rear sway bar. Of course it got even faster the next year when I went to lower and stiffer springs at both ends.


There is actually one guy in STS doing that same sort of theory with his 2.5RS. He is using 325F, 275R springs, with heavy compression and rebound dampening. He has the rear of the car and the rear roll center cranked way up. The car turns in great, but doesn't rotate so well out of the corner (from what I have been told ;) )

-Tom


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PostPosted: Fri Jun 18, 2004 1:41 pm 
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Tom-

Big bar generates more inside wheel spin, more rebound damping will generate more inside wheel spin.

My understanding is that the Teins change compression and rebound together, so when you "stiffen" them, you are doing more than change the rebound, you are changing the bump too (one equation, 2 unknows = unsolvable problem).

Scott

PS: I think we've deviated from the original question, "How do I maximize the negative camber on my WRX by taking advantage of stock tolerances?"


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PostPosted: Fri Jun 18, 2004 2:08 pm 
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Tom Hoppe wrote:
Donnie Barnes wrote:

From your example if the strut sits at a 20 degree angle you'd have a motion ratio of .66, which is way low.


What you said makes sense to me. Since the strut/spring combo is sitting at a 20 degree angle, it is not seeing the same amount of compression as the wheel is.

On most Mcpherson strut that angle is so negligeble that the motion ratio is 1 or *very* close to it.


Okay, it makes sense to me that you use that angle to determine the motion ratio. I assume you would measure the angle at the "normal" ride height of the car since that's where you start most motions from (seeing as the motion ratio actually changes through the range due to the change in angle as the wheel moves up and down) and normalize from there. I haven't looked at the STi, but the struts on the Spyder do sit a fair amount off from vertical. More than ten degrees, I think, which is very significant. You end up with a motion ratio of .83 which when squared drops all the way to .68. That drops the wheel rate to 2/3 the spring rate, instead of being equal to it.

It is easier to visualize what's happening if you take the case where the strut were mounted, oh, 60 degrees from vertical instead of 10. :-)


--Donnie


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PostPosted: Fri Jun 18, 2004 2:10 pm 
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scottjohnson wrote:
Tom-
Big bar generates more inside wheel spin, more rebound damping will generate more inside wheel spin.


I get that now. I never thought about it that way.

Quote:
My understanding is that the Teins change compression and rebound together, so when you "stiffen" them, you are doing more than change the rebound, you are changing the bump too (one equation, 2 unknows = unsolvable problem).


They "claim" to. But one look at their dyno charts shows that they are a 95% rebound adjustment and 5% compression.

Quote:
PS: I think we've deviated from the original question, "How do I maximize the negative camber on my WRX by taking advantage of stock tolerances?"


:lol: Youre a mod on here right? Can you seperate this out into two threads?

-Tom


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PostPosted: Fri Jun 18, 2004 2:15 pm 
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scottjohnson wrote:
PS: I think we've deviated from the original question, "How do I maximize the negative camber on my WRX by taking advantage of stock tolerances?"


But does anyone *really* care about that???


--Donnie


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PostPosted: Fri Jun 18, 2004 2:15 pm 
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Quote:
Okay, it makes sense to me that you use that angle to determine the motion ratio. I assume you would measure the angle at the "normal" ride height of the car since that's where you start most motions from (seeing as the motion ratio actually changes through the range due to the change in angle as the wheel moves up and down) and normalize from there.


Thats what I would think. That angle though, shouldn't change with wheel travel should it?

Quote:
I haven't looked at the STi, but the struts on the Spyder do sit a fair amount off from vertical. More than ten degrees, I think, which is very significant. You end up with a motion ratio of .83 which when squared drops all the way to .68. That drops the wheel rate to 2/3 the spring rate, instead of being equal to it.
On the STi and the WRX they are pretty damn close to level. But youre right, that makes a bigger difference then I thought it would. I'm going to make these measurements on my car this weekend.

-Tom


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PostPosted: Fri Jun 18, 2004 3:04 pm 
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Wow this is fun! :D The only advantage to being out of work. :(

Let me hit a couple of items from the looong list.

Regarding needing more shock for stiffer springs . . . it depends on whether the the spring becomes underdamped or not. Shocks do a lot of different jobs in performance situations and "controlling the spring" is apparently the easy part. When you adjust shocks to change the balance and response of the car I believe that you are controlling the chassis/body much more than the spring. When you crank up the rebound you are increasing the amount of over damping but with the goal of controlling the chassis. Ditto with cranking up the bump/compression. If you over do the high shaft speed part of the bump valving the spring cannot move fast enough to absorb the bump. If you over do the rebound, the shock slows the speed at which the spring can extend. This is more of a slow shaft speed issue. A performance shock has to be set very soft to become under damped which is what happened to my car when I doubled the spring rates and set the shocks full soft. Then it couldn't control the spring over a series of bumps.

In regard to the angle changing with travel: It is common for the angle, and therefore the motion ratio, to change with suspension travel. I'm not sure on this but my impression is that it is normal for the motion ratio to change to "stiffer" as the suspension compresses. Staniforth says that if the initial angle is less than 90 degrees and "opens" (goes towards 90) that this increases the wheel rate.

In regard to measuring motion ratio: Start at your intended ride height and measure the spring seat movement at specific increments of wheel movement.

In regard to determining how much the sway bar effects the wheel rate: The sway bar is just a spring. You need to find the formula for calculating sway bar rates (hard to do if the bar is really complicated but you can simply measure how much load it take to move the link end of the bar one inch but remember that the bar is moving at both ends) keeping in mind that you need to know for hollow bars both the OD and the ID. Then you figure the motion ratio for the bar and calculate the wheel rate from the bar. Software exists to do this but before software there were calculators (been there, done that).

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PostPosted: Fri Jun 18, 2004 4:01 pm 
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Tom Hoppe wrote:
Quote:
Okay, it makes sense to me that you use that angle to determine the motion ratio. I assume you would measure the angle at the "normal" ride height of the car since that's where you start most motions from (seeing as the motion ratio actually changes through the range due to the change in angle as the wheel moves up and down) and normalize from there.


Thats what I would think. That angle though, shouldn't change with wheel travel should it?


Sure it will. Think about a triangle. Change the length of *only* one side. Every angle inside the triangle changes. That's what you're doing there, since the other two sides of the triangle do not change length (the lower control arm and the distance from the top hat to the inboard end of the lower control arm).

Why do I keep saying "lower" control arm when there is only one damned control arm in the whole thing?

BTW, this is a great thread. Great info here and I've ordered several more books. It's too bad most "real" race cars use double wishbone suspensions...those of us racing strut cars could definitely benefit from not having to adapt everything. Of course, it's also too bad that everything is written from a road race perspective and not a solo2 perspective. ;-)

Thanks to everyone who has contributed! Tom, please post your measurements!

--Donnie


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PostPosted: Fri Jun 18, 2004 4:09 pm 
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Quote:
Sure it will. Think about a triangle. Change the length of *only* one side. Every angle inside the triangle changes. That's what you're doing there, since the other two sides of the triangle do not change length (the lower control arm and the distance from the top hat to the inboard end of the lower control arm).


doh! I see it now.

Quote:
Why do I keep saying "lower" control arm when there is only one damned control arm in the whole thing?


Because youre a little slow. But its ok, we forgive you ;)

Quote:
BTW, this is a great thread. Great info here and I've ordered several more books.


What books did you order? On my current wishlist are

How to make your car handle - Fred Puhn
Chassis Engineering/Chassis Design, Building & Tuning for High Performance Handling - Herb Adams
Tune to Win - Caroll Smith
Drive to Win: The Essential Guide to Race Driving - Carroll Smith
Competiton Car Suspension: Design, Construction, Tuning - Allan Staniforth
Speed Secrets: Professional Race Driving Techniques - Ross Bentley
Speed Secrets 2: More Professional Race Driving Techniques - Ross Bentley
Inner Speed Secrets Mental Strategies to Maximize Your Racing Performance: Strategies to Maximize Your Racing Performance - Ross Bentley

Quote:
It's too bad most "real" race cars use double wishbone suspensions...those of us racing strut cars could definitely benefit from not having to adapt everything. Of course, it's also too bad that everything is written from a road race perspective and not a solo2 perspective


Maybe we should write one!

Quote:
Thanks to everyone who has contributed!


Same here!! This is a lot of good info.

-Tom


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PostPosted: Fri Jun 18, 2004 4:27 pm 
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Anyone,

There are lots of books including all the Carroll Smith books, the Staniforth book, the Milliken & Milliken book, and the ones' Tom mentioned. HOWEVER a lot of the info in the "older books" is also "old" thinking, even in Smith's books. One major difference is what has happened with the high end current shocks. Here are web sites which I've learned lots from:

http://pub207.ezboard.com/bformulafordunderground
http://www.apexspeed.com/
http://p081.ezboard.com/bdsrforum

Spend a lot of time in the old posts, especially ones by Richard Pare, Ted James, and Ren and Stan Clayton.

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