I have had a bear of a time getting one out before, but not putting them in. They seem to like a single swift motion to get them to pop in or out. Pushing slowly until the ring is up against the diff and needs to compress and then applying more static force may not work. Motion/inertia seems to be needed. Slid hammer style. So you catch that ring by surprise and it has no time to bind up!
Any burs on the diff that might be catching it and preventing it from compressing? It's a long shot, but apply some grease to the ring?
Richard
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Richard Casto
1972 Porsche 914
2013 Honda Fit Sport
2015 Honda Fit EX
http://motorsport.zyyz.comMoney can't buy happiness, but somehow it's more comfortable to cry in a Porsche than a Kia.