Scott Lusted wrote:
Sooo a few days ago... P0171 and P0174 codes turned on the cel. Seemed to run ok so I drove it that day. That evening, I found the vac line on the air pump valve cracked so I replaced it and started inspecting everything on the intake side for other possible issues. The CCV system was all replaced by the previous owner and everything seemed to check out just fine.
I drove the car yesterday and it ran just fine but on my way home from work the cel came back on. Same codes. Oh well, I'll take a look at everything this weekend since it was running fine.
Well, this morning the car would hardly run once it warmed up. No power, missing, just plain not running well. I double checked everything I touched the other day but it all looked just fine. More internet searching landed me at inspecting the disa valve. I did the carb cleaner test around the gasket location and sure enough the rpm's jumped. I went ahead and pulled it out to see what was going on and it looks like the original gasket is completely flat and not getting a good seal. The valve is also very loose and based on the google searches, it is just due for replacement.
I parked the car outside last night and I'm betting the cold weather finally opened the questionable seal.
Anything else while I'm in there? Intake gaskets appear to be made of the same thing so it might be good to just replace it.
I already ordered a new fuel filter since those are also culprits of lean but it doesn't seem to be down on power.
-Scott
I did the fuel filter a few weeks ago. I pulled the 54 fuse and let it stumble to death. When I pulled the first hose off the filter, it still was VERY pressurized and I got gas all of my face and arms. As you slide the first hose off, completely cover the connection with shop towels and do so slowly. I've never seen so much residual pressure in a fuel system after letting it stall be turning the fuel pump off.
The DISA valve gasket can be fixed with electrical tape instead of replacing the whole valve (unless the flapper or something else is bad).
From Rajaie and Beisan Systems:
Quote:
The DISA valve is problematic on 01+ 3.0l cars.
The DISA is a black box 4" high 6" wide on the side of the intake manifold
adjacent to the MAF. Remove it. The flap should rotate with resistance and
spring back when released. It shouldn't have any play. It breaks at its base
axis. If it's broken, the flap end axis pin can be removed and the flap will
fall off.
The 01+ DISA has a base gasket built into the DISA. It shrinks over time and
creates a small vacuum leak. Place an 8" piece of electrical tape on a table
top. Cut the tape half width with a razor knife. Place one layer of half
width electrical tape over the base gasket. This will thicken the gasket and
create a tight seal with the intake manifold.
Lucky you got the CCV system replaced before you purchased it...I'm dreading that job

.