Arthur McDonald wrote:
Interested in how this turns out. My '07 has a bad case of the rear-end clunk as the driveline loads and unloads. When the dealership replaced the rear axle assembly under warranty, the shop mgr said the '08 he took the parts out of had a thick layer of insulation applied to the rear floor pan where the upper link attaches.
Art,
I'll try to take a look at my '12 to see what it has.
One option for exterior use might be "zero clearance" from Koolmat in Mooresville, NC
http://www.koolmat.com/zc.htmAnother option may be something that body shops apparently have access to call butyl pads. Quote below from the '12's shop manual.
Quote:
NOTE: In applications where mastic material is applied as a pumpable material at the factory, replacement of missing or damaged mastic is acceptable in the form of cut-to-fit butyl pad(s) or pumpable mastic material(s) when carrying out repairs.
Whenever replacement of an existing mastic insulator is carried out, the surface must be thoroughly cleaned to make sure correct adhesion will occur. The surface should be 10°C (50°F) or greater before applying the mastic. The use of a heat gun to warm the metal surface will aid in adhesion.
Also per the shop manual there may be Ford parts available for the '08's that you could retrofit.
Quote:
NOTE: To restore the vehicle to design intent, missing or damaged sound deadeners and insulators should be replaced with the correct service replacement component.