Roger McDaniels wrote:
Has the head been shaved or the block decked? Has the block been bored? With the newer bottom end, you're getting a .5 compression bump, and if someone's taken a few thousandths off of the head and/or block and overbored it, then you could be approaching 11:1, which would thump at idle. It's probably too late now, but what was the piston-deck height? I think that stock on those is something huge, like .5mm. Someone could have easily decked more than half of that, bumping you up another .25 or more, depending on the bore size.
Have you verified the cam positions? Getting one of them off can reduce valve overlap and raise static compression, causing it to sound like a diesel at idle.
Cam position was pretty much spot on when I put it together but it's not a bad idea to double check it again after it's run. That is a good point that could be raising static compression, perhaps I should pickup a compression tester and just see what it reads.
This was Dustin's old car and I know he never did engine work and that's the head i'm using. The block as far as I know came from a car Alec and Andrew Jonell bought and to my knowledge had never been apart. Although, it did kind of look like the oil pan may have been off based on the excess RTV, it was sealed really well, so possibly still factory.
The block is the unknown here, it came out of a 2001 with 110k miles, so I would surely think it was all stock, but I guess anything is possible. I didn't bother checking anything, the head hadn't been decked at all. I seriously doubt the block was, but anything is possible.